Sports Medicine PEEK Injection Precision Mold
Since the 1970s, joint surgery has made great progress in the United States and other countries. In the past few decades, arthroscopy has had a revolutionary impact on the diagnosis and treatment of intra-articular diseases. However, the first generation of shoulder arthroscopy equipment uses stainless steel and titanium anchors, both of which will fail due to the breakage of the sutures in the metal eyelets. For this reason, the medical device industry has made many attempts and designed a variety of injection molded products – implant-grade PEEK anchors.
PEEK is strong and tough, and can provide strength similar to that of metal. If a revision surgery is required, it can be drilled through without increasing the difficulty of the surgery. Of course, injection molding products are not only used as human body fillers, but also in medical testing instruments and other industries in life.
Why choose us
Of course, as the application areas of PEEK injection precision molds continue to expand, the application areas have put forward more and higher requirements for molds. Junhua PEEK is also constantly improving its comprehensive strength in industrial innovation, design level, R&D investment, production and testing equipment, etc., to cooperate with customers to complete the development of PEEK related injection molding products.
01. Advanced hot runner technology
The hot runner process used in mold design can shorten the molding production cycle of plastic products. In addition, the melting temperature of the runner system can be accurately controlled during hot runner injection molding, further ensuring the stability of product quality. At the same time, hot runner molding will reduce the generation of waste compared to cold runner molding. For a relatively expensive material such as PEEK, it greatly reduces the cost of raw materials and is more conducive to automated production.
02. Complete mold hardware support
We have matching high-precision mold processing hardware equipment and are planning to build a constant temperature mold processing workshop, which can better ensure the dimensional accuracy of the mold.
At the same time, we have a 100,000-class clean workshop production environment and micro-precision injection molding machines imported from Germany, and we have 15 years of PEEK injection molding experience, which can ensure that customers can carry out seamless mass production after getting the mold.
03. Strong new product design capabilities
Junhua PEEK has established a special new product development department, which has a Changzhou Industrial Design Center, to provide customers with design and development solutions for PEEK-related plastic products (product mold pre-assessment → DFM solution confirmation and mold design → mold processing and assembly → product trial production → product inspection → product acceptance). While cooperating with customers in product and project development, we deeply bind them through forward-looking design concepts and establish in-depth cooperation at the design strategy level.
04. Rich development and service experience
Since its establishment, the New Product Development Department has completed the mold design and development of thousands of PEEK-related plastic products. It has rich practical development experience in high-precision, ultra-complex, and high-demand PEEK products. At the same time, our company’s AKSOPEEK (medical implant grade) raw material polymerization is undergoing the second round of biocompatibility testing, and can provide more comprehensive services.
Looking ahead
Graceful on the outside and refined on the inside, we carve out the beauty of PEEK with the heart of a craftsman. If you have a goal in mind, you will get something in return. Establish morality and make words, regardless of the east or west.